DC FIELD TESTING
KERITE RECOMMENDED DC FIELD
TEST VOLTAGES
T
he table below provides the recommended DC field test voltages for Kerite cables rated 600V through 138kV. Test values are based on cable rated voltage and are provided for new installations less than 5 years old, and for over 5 years old in dry environments. For cables over 5 years old in wet environments, contact the factory for recommendations.

Column 3 lists test voltages to be used shortly after a cable installation has been completed.

Column 4 lists maintenance DC test voltages that may be used during the first five years after installation for cable above or below grade.

Column 5 lists maintenance DC test voltages that may be used for cables installed above grade, dry locations, five or more years after installation.

Column 6 covers cables installed below grade, wet locations, five or more years after installation and recommends anyone contemplating DC Testing should consult the factory first.

DC Field Test Voltages
Shielded and Non-Shielded Cables
Refer to IEEE Standard 400 dated 1991 or later for additional details.
(1) (2) (3) (4) (5) (6)
    DC FIELD TEST VOLTAGES (kV - Conductor to Ground)
Maintenance Test Voltages
 
Rated
Voltage
kV rms
(phase-
to-phase)
 System
BIL
kv
(peak)
New
Installations
First 5 Years
After Installation
5 Years or more
After Installation
Any
Location
Any
Location
Above Grade
Dry Location
Below Grade
or Wet Location
0.6   10 8 8 C
2.0   20 16 16 O
2.5 60 25 20 20 N
          S
5 75 35 25 25 U
8 95 40 30 30 L
15 110 55 40 40 T
           
25 150 80 60 60 F
35 200 100 75 75 A
46 250 120 90 90 C
          T
69 350 170 125 125 O
84 425 200 150 150 R
115 550 226 170 170 Y
138 650 240 180 180  

The above table lists the recommended DC installation and service test voltages for Kerite cables. Make certain that the ends of cables are clean, disconnected from any apparatus, and positioned to minimize surface leakage current and corona. Care should be taken to prevent generation of very high stress by accidental flashovers at terminals or sudden grounding after the test. The voltage should be reduced to 1/4 of full value by discharge through a resistor before solid grounding. Conductors should be grounded for minimum durations equal to twice the test time. 

Caution: 
When testing non-shielded cables, ground any metallic objects in the vicinity of the cable being tested to prevent voltage pickup.

Field testing is primarily a go, no-go test. The measured leakage current is very dependent on temperature and unless terminals are properly prepared and/or guarded against surface leakage and corona, the value recorded may have little relation to the true leakage through the insulation. Refer to IEEE Standard 400 dated 1991 or later for additional details.

 

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